Production data monitoring and AI-assisted reporting.
Butterfly IQ matches data from the machine’s controller or sensors with the job reference, operator and production rate. On the live dashboard you see the conditions under which a deviation occurred, and you get an alarm when the thresholds you define are exceeded. When used with the Butterfly maintenance workflow, the alarm can be linked to a work order the maintenance team can track.
Live machine data
Maintenance work orders
Natural language questionsThe maintenance team has the vibration chart in front of them. The production team tracks which job ran, with which operator and at what rate, on a separate screen. To tell whether a deviation appeared under a particular production condition, or repeats across different jobs, the two teams have to bring these records together.
Butterfly IQ brings the machine signal and the production record onto the same screen:
When reviewing an alarm, they see on the same screen which job was running at that moment, with which operator and at what rate.
They look at which operating conditions, jobs or shifts the deviation repeats in.
Live machine dataDeviationMaintenance work ordersNatural language questionsRepresentative Butterfly screens · sample data
Vibration on a press line says little on its own; without knowing which job and what rate it occurred at, maintenance decisions rely on guesswork.
What it doesReview vibration and bearing data from the press line together with the job being run and the line speed.
Maintenance manager, production manager
If a deviation repeats across different jobs or shifts, that repetition sets the maintenance priority.
What it doesSee deviations that repeat across different jobs or shifts and prioritize maintenance reviews.
Plant manager, production and maintenance teams
Every machine talks to a different controller; knowing first which signals can be read defines the project scope.
What it doesDetermine which signals can be read from existing controllers and assess the accessed data on a shared screen.
Automation, OT and plant IT teamsAt an automotive supplier plant, vibration and bearing data from the press line are read live from the machine’s own controller. The team can monitor these signals on the same screen as the job reference, operator and production rate.
8 questions, two minutes. At the end, see a scorecard of your needs on the machine data and maintenance side.
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